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manufacturing process of carpets
 

Carpet manufacturing process

Traditionally, all the designs that were used in the carpet were made manually. It was entirely dependent on the designers’ creativity to produce a range of colorful designs. Design outline is prepared on white paper and then filled with appropriate colors to make them different from existing designs. The same design was used to be converted into different graph papers to enable weavers understand them clearly so that while interlocking of wool into cotton they could interpret the designs accurately. After the finalization of design a reduced graphical format of the complete
Design was prepared and given to weavers. The whole designing process used to take around 20-25 days depending on the compactness and size of the carpet.

 

While weaving one translates verbally the graphical design into their own weaving language called “Boli” and concurrently other person interlocks the woolen threads into a net of cotton threads called as “Tana-Bana”. Time taken for interlocking the wool varies according to their knotting compactness. Thus the higher the compactness the greater is time spent by the weavers. At the end of the process a tough carpet made by weavers goes through several chemical processes and final product comes out as a soft and colorful floor covering.

 
 
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